Zhangjiagang Sunswell Machinery Co., Ltd.

Turnkey project supplier for water, soft drinks, oil and other liquids processing, bottling and packaging.

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Home ProductsCarbonated Filling Machine

Juice Beverage Drink Beer Isobaric Filling Machine For PET Glass Bottle

Juice Beverage Drink Beer Isobaric Filling Machine For PET Glass Bottle

Juice Beverage Drink Beer Isobaric Filling Machine For PET Glass Bottle

Product Details:

Place of Origin: Jiangsu, China
Brand Name: Sunswell
Certification: CE SGS
Model Number: DXGF

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: Wooden case
Delivery Time: 80 days after receiving down payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets/month
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Detailed Product Description
Product Name: Bottled Drinking Water / Juice / Carbonated Drinks Filling Machine After-sales Service Provided: Engineers Available To Service Machinery Overseas
Processing Types: Isobaric Filling Function: Bottle Washing Filling Capping
Warranty: 1 Year Packaging Type: Bottles

 

Automatic Carbonated Water Juice Beverage Drink Beer Isobaric Filling Bottling Machine for PET Glass Bottle

 

Equipment Structure

 

1. Bottle infeed

  • Bottle infeed by combination of air conveyor and infeed starwheel.
  • Equipped with bottle jam protection device.

2. Rinser

  • The rotary wheel is a fully stainless steel welded structure.
  • The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
  • The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
  • All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
  • The rinser is driven by driving system positioned inside machine frame via gear transmission.
  • Transfer starwheel
  • Made of stainless steel of superior quality.
  • Equipped with bottle jam protection device.

3. Transfer Starwheel

 

The material is super-corrosion stainless steel ,the wheel has block bottle protect device.

 

4. Filler

  • Rotary wheel fully made of stainless steel SUS 304.
  • Isobaric filling method.
  • Filling valves are made of SUS304
  • Filling valves are reasonably structured with accurate filling.
  • Bottles go up and down by cam, to process filling with contact to bottle-mouth.
  • Level of cylinder is controlled with float-ball.
  • Filler is driven through gears inside the machine frame.
  • Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

5. Capper

 

Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:

  • The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of Arol from Italy, most advance technology in the world, developed with the experience of asepsis filling machine. For example, I) extruding wheel (main part to control the stability when sealing), uses the technology of Arol. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. II) Sealing faucet (main part to control the credibility of sealing), is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
  • Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
  • Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
  • The capper is equipped with inlet bottle detection switch.
  • Centrifugal way of cap arranging is adopted to reduce damage of caps.
  • A cap inspecting system is applied to control on-off of elevator.

6. Discharge Starwheel

  • Nylon starwheel and conveyor belt work together to discharge bottles.
  • Equipped with bottle jam protection device.

7. Discharge Conveyor

  • Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
  • Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

8. Machine Frame

  • The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
  • Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
  • The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
  • The output shaft of the main motor is equipped overload protection to secure machine safety.

9. Electrical Control System

 

The electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

 

Main Configuration

  • Material of filling valve: Stainless steel 304
  • Material of rotary tray and machine platform of rinser and filler: Stainless steel 304
  • Main motor: ABB
  • Sliding bearing: Igus
  • Frequency inverter: Mitsubishi
  • Touch screen: Pro-face
  • PLC: Mitsubishi
  • Pneumatic components: Airtac
  • Photocell switch: Sick
  • Proximity switch: Sick

Carbonated drinks filling line model :

 

Model Filling Heads Capacity @ 500ml Bottle Size Power Dimension(mm) Weight(KG)
DCGF14-12-5 12 2000BPH 200-2000ml 1.8KW 2200×1800×2000 2500
DCGF18-18-6 18 3000BPH 200-2000ml 2.6KW 2500×1800×2300 3000
DCGF24-24-8 24 6000BPH 200-2000ml 3.8KW 2800×2100×2300 5000
DCGF32-32-10 32 8000BPH 200-2000ml 4.2KW 3500×2200×2300 6000
DCGF40-40-10 40 10000BPH 200-2000ml 7KW 4760×2080×2300 7000
DCGF50-50-12 50 13000BPH 200-2000ml 9KW 5150×3820×2700 10000
DCGF60-6015 60 17000BPH 200-2000ml 13KW 5300×3950×2700 8500
DCGF72-72-18 72 19000BPH 200-2000ml 16KW 6250×4773×2700

8500

 

Juice Beverage Drink Beer Isobaric Filling Machine For PET Glass Bottle

Contact Details
Zhangjiagang Sunswell Machinery Co., Ltd.

Contact Person: Flora Meng

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